Products · Capsules

Capsule contract manufacturing for your brand.

Hard capsules filled with herbal powders, extracts and nutraceutical blends, made to your formula in a GMP-grade facility and packed in bottles, blister strips or alu-alu strips under your label.
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What we make

Capsules we manufacture.

Herbal and Ayurvedic capsules

Single-herb and multi-herb capsules built on powders and extracts of well-known botanicals such as ashwagandha, brahmi and moringa.
Typical forms: Single-herb, multi-herb, extract-based

Nutraceutical capsules

Vitamin, mineral and botanical-extract supplements such as curcumin, wheat grass and other daily-wellness formulas.
Typical forms: Vitamins, minerals, botanical extracts

Your own formula

Bring a fill formula and we manufacture it to your specification, or we develop it with you through sample rounds.
Typical forms: Formula transfer or new development
Formats and packs

Formats, pack sizes and packaging.

These are formats and pack sizes we already run. If you need something else, ask us and we will confirm.

Capsule shells

Hard capsule shells in size 0 and size 00 are in regular use, in transparent, black, golden, green and red. Ask us if you need another size or colour.

Bottle packing

Capsules counted into bottles, closed with a cap and induction wad seal, with a silica gel pouch where the product needs it.

Blister packing

Blister packing is one of our packaging options: clear PVC film sealed with plain or printed aluminium foil, for example 3 × 10 capsules in a printed monocarton.

Alu-alu packing

Alu-alu strips, with aluminium on both sides, for capsules that need extra protection from moisture and light.

Secondary packing

Labels, monocartons, inserts and trays to your artwork, with batch and expiry details printed on every pack.
How it is made

From raw material to packed product.

1

Dispense

Approved raw materials are weighed against the batch record in the dispensing area.
2

Sift and mill

Powders are sifted and, where needed, milled to an even particle size.
3

Blend

The fill is blended in a cone blender so each capsule gets the same mix.
4

Fill

The blend is filled into shells on capsule filling machines, with average weight checked through the run.
5

Polish and pack

Filled capsules are polished, then bottled or blistered and coded with batch and expiry.
Quality

Quality checks at every stage.

GMP-grade manufacturing, with checks at set stages of every batch.

Raw material testing

Raw materials are tested against their specification before they are released to production, and packing materials are checked before use.

Line clearance

Before each batch the machine and room are cleaned, the previous product's material is removed, and the correct materials for the batch are confirmed at the station.

Batch record

Every batch has a batch manufacturing record, from dispensing through packing, so each step can be traced.

In-process checks

In-process checks happen at set stages: appearance and average weight are checked during filling, with disintegration tested where the specification calls for it. Blister seals, printed foil and carton counts are checked at packing.

Release and retained samples

Quality control releases each finished batch before dispatch, and retained samples are kept from every batch.

Stability-backed shelf life

Stability studies back the shelf life given to each product.
Good to know

Order size and development.

Minimum order quantity

Our minimum order quantity is 5,000 units across all product categories. Timelines depend on the product, so tell us what you want to make and we will confirm them with you.

Your formula or ours

Bring a finished formula and we manufacture it to your specification, or we develop the formulation with you through R&D and sample rounds, backed by more than 40 years of heritage.
Product claims depend on approved formulation and applicable regulations.
FAQ

Common questions.

Which capsule sizes do you fill?

Size 0 and size 00 hard capsule shells are in regular use, in transparent, black, golden, green and red. If you need another size or colour, ask us and we will confirm.

How can capsules be packed?

In three ways: bottle packing, PVC and aluminium blister packing such as 3 × 10 capsules in a monocarton, and alu-alu packing.

Can the blister foil be printed with my brand?

Yes. Blister foil can be plain or printed to your approved artwork, and the printed foil is checked against the artwork during packing.

Can I bring my own capsule formula?

Yes. You can bring a formula and we manufacture it to your specification, or we develop a new formulation with you. See How We Work for the steps.

What is the minimum order quantity for capsules?

Our minimum order quantity is 5,000 units across all product categories. Timelines depend on the product, so tell us what you want to make and we will confirm them with you.

Do you make Ayurvedic and nutraceutical capsules?

Yes. We make herbal and Ayurvedic capsules as well as nutraceutical capsules such as vitamin, mineral and botanical-extract supplements. Product claims depend on the approved formulation and applicable regulations.

Ready to talk about your product?

Tell us what you want to make and we will come back to you with next steps.
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